R. A. Power Solutions Private Limited
R. A. Power Solutions Private Limited
Sohna Road, Gurgaon, Haryana
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Metal Locking

Our product range includes a wide range of crack repair by metal locking, broken casting repair by metal locking, metal locking of cylinder heads, casting repair and metal crack stitching.

Crack Repair by Metal Locking

Crack Repair by Metal Locking
  • Crack Repair by Metal Locking
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Approx. Price: Rs 1.5 Lakh / OnwardsGet Latest Price
Crack Repair by Metal Locking is done by trained technicians. Keys and master locks are used for repairs.
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Broken Casting Repair By Metal Locking

Broken Casting Repair By Metal Locking
  • Broken Casting Repair By Metal Locking
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Approx. Price: Rs 1.5 Lakh / OnwardsGet Latest Price
Our sytem holds expertise in provide high quality of Broken Casting Repair By Metal Locking.
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Metal Locking of Cylinder Heads

Metal Locking of Cylinder Heads
  • Metal Locking of Cylinder Heads
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Approx. Price: Rs 1.5 Lakh / OnwardsGet Latest Price
our system hold expertise in providing the Metal Locking of Cylinder Heads.
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Casting Repair

Casting Repair
  • Casting Repair
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Approx. Price: Rs 1.5 Lakh / OnwardsGet Latest Price

Casting Repair is done by Casting Repair By Metal Locking and Metal Stitching process.

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Metal Crack Stitching

Metal Crack Stitching
  • Metal Crack Stitching
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Approx. Price: Rs 50,000 / OrderGet Latest Price

Product Details:

Minimum Order Quantity01 Order
Industry Servedshipping,power plants
CertificationISO 9001

The Metal Stitching process undertaken by us is a precise mechanical method of making permanent repairs of broken casting and machine parts. We ensure that no post-repair machining is required to correct misalignment and warp age as we don't use heat, which leads to stresses. Further as there is no heat, metal locking repairs can be provided in restricted areas where flames or welding arc is prohibited. Thus, the repair work can be carried out at location in the plant, without the necessity of major dis-assembly.

 

Features:

  • Maintaining production and reducing down time of broken equipment presents many new challenges
  • We provide solutions after a careful analysis and then applying our experience to make a proper, dependable repair
  • The quality and craftsmanship thus achieved have earned for us the recommendation and endorsement of equipment manufacturers, insurance underwriters and inspection services


 

Procedure:

  • Drilling fixture is attached of right angles to the crack
  • A hole pattern is drilled and this is repeated at intervals from ¾ to 1 ¼ inches apart.
  • Metal between each drilled hole is removed by ripping it away with pneumatic tools to form a slot
  • The stock thus removed is narrower than the drilled hole, thus forming a serrated opening
  • Preformed locks of high tensile alloy are inserted in to the slot. These locks are peened into the slots, one on top of the other, to a depth limited by the casting thickness and determined by the strength required.
  • After the locks are installed, holes are drilled, tapped and threaded, fasteners are applied. These are spotted along the entire length of the crack, overlapping one another. Their purpose, in part, is to fill the fracture with new metal and provide a pressure seal
  • Entire repair area is peened flush and finish ground
  • In case of the broken casting, the new casting is manufactured in accordance to the metallurgy of the parent casting. The assistance of pattern maker is taken to manufacture the casting strictly as per the profile of the damaged area
  • The necessary care is taken even for aesthetic look of the new casting which fully gets merged with the old one.

 

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Reach Us
Raj Shahani (Managing Director)
No. 411, 4th Floor, Unitech Arcadia, South City - 2
Sohna Road, Gurgaon- 122018, Haryana, India



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