R.A. Power Solutions Private Limited undertakes crack repair and damage casting repair by latest technology and process named as metal stitching/metal locking/metal surgery. All repairs are executed with guarantee.
Product Details:
Technique | Metal Stitching and Metal Locking |
Services Include | Metal Stitching |
Certification | ISO 9001 |
Services Charge | Yes |
Service Location | All over World |
Materials Stitched | Metals |
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching |
Materials Stitched | Metals |
Product Details:
Minimum Order Quantity | 01 Order |
Industry Served | shipping,power plants |
Certification | ISO 9001 |
Services Include | Cylinder Heads, Motor Frames, Pump Casings |
Services Charge | Yes |
Technique | Metal Stitching Process |
Materials Stitched | Metals |
The Metal Stitching process undertaken by us is a precise mechanical method of making permanent repairs of broken casting and machine parts. We ensure that no post-repair machining is required to correct misalignment and warp age as we don't use heat, which leads to stresses. Further as there is no heat, metal locking repairs can be provided in restricted areas where flames or welding arc is prohibited. Thus, the repair work can be carried out at location in the plant, without the necessity of major dis-assembly.
Features:
Procedure:
We extend metal stitching services all over the world including countries like Madagascar, Oman, Qatar, Philippines, Bahrain, Srilanka, Bangladesh, Myanmar, Turkey, Nigeria, Greece, Saudi Arabia, UK, Dubai, Malta, Cyprus
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Locking |
Services Charge | Yes |
Technique | Metal Locking Process |
Materials Stitched | Metals |
Onsite metal stitching of cast components manufactured out of grey cast iron, aluminium, bronze is undertaken. We have successfully executed repair of engine blocks of high capacity Wartsila engine like 12V32, 18V32, 12V46 etc. The successful repair by metal stitching, metal locking, metal surgery of casting is executed by our trained technicians who have experience of more than 30-40 years. Save your components from rejection. Contact us before replacement and for inspection.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Engine Block Repair |
Services Charge | Yes |
Technique | Metal Stitching Process |
Materials Stitched | Metals |
Tapered cast iron threads are repaired onsite. It is generally observed that tapered threads in components get damage due to heavy stresses wear and tear, accident etc. We have the necessary tools, process and experience to undertake repair of threads which are damaged. We follow the process of metal stitching, metal locking and metal surgery for repair of damage or crack threads developed in cast iron, aluminium or bronze components.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching and Metal Locking |
Materials Stitched | Metals |
The repair of components manufactured out of cast iron by metal locking, metal stitching and metal surgery has become quite common. The heavy engine components like engine block, cylinder heads, turbocharger casing and heavy components installed in industries are regularly repaired by metal lock, metal stitching and metal surgery. The repair of aluminium component which gets damaged requires experience and necessary skill to execute the repair . RA Power Solutions have been regularly undertaking repair of aluminium pistons which develop crack. The crack in aluminium piston are clearly identified by undertaking MPI. We have the technology and equipment to execute the crack repair in aluminium piston or any component manufactured out of aluminium.
The lock and keys used for crack repair of aluminium piston and aluminium components is of very advanced metallurgy which is not commonly available commercially. RA Power Solutions have saved hundreds of old engines by repairing damaged pistons which were no more manufactured. Irrespective of length and diameter of aluminium piston we undertake the repairs of aluminium piston with guarantee on site.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Charge | Yes |
Technique | Metal Stitching |
Materials Stitched | Metals |
Service Charges | Yes |
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Charge | Yes |
Technique | Metal Stitching |
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Engine block repair |
Services Charge | Yes |
Technique | Metal Stitching |
Materials Stitched | Metals |
Product Details:
Usage/Application | marine, cement plants, power plants |
Certification | ISO 9001 |
Services Include | Motor Frames, Pump Casings, Cylinder Heads |
Services Charge | Yes |
Technique | Metal Stitching and Metal Locking |
Materials Stitched | Metals |
RA Power Solutions has successfully undertaken repair of damage engine block. As shown in the photograph, the engine block measuring 14 inches by 19 inches was badly damaged into pieces. A new piece was cast and was metal stitched and metal locked. The outer surface was properly grinded and painted.
The engine block after repair by metal lock, metal stitching process is performing satisfactory. Considerable amount has been saved by avoiding the purchase of new engine block.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Cylinder Heads, Motor Frames, Pump Casings |
Services Charge | Yes |
Technique | Metal Stitching Process |
Materials Stitched | Metals |
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching and Metal Locking |
Materials Stitched | Metals |
Service Charges | Yes |
The photograph shows repair of crack cast iron body of 200 MT forging press which was repaired by RA Power Solutions by metal stitching and metal locking. Considering the load characteristics of forging press, the master locks of different shape and profile were used. This job was executed in year 2013 and is performing satisfactory.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching |
Materials Stitched | Metals |
Due to overheating, Wartsila cylinder heads developed multiple cracks. The picture illustrates the crack location on the valve sitting area of the cylinder head. This was successfully repaired by metal stitching, metal locking and metal surgery process.
RA Power Solutions regularly undertakes crack repair of cylinder heads, cylinder liners, aluminium pistons engine blocks, turbocharger casing etc by metal lock and metal stitching for all makes and models of engine like Wartsila 6R32, 12V32, 18v32. Mirrlees Black Stone ESL, MAJOR K series Generators, Ruston, Allen, Yanmar, MAN B& W, Daihatsu, Caterpillar engine etc.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching and Metal Locking |
Materials Stitched | Metals |
With the experience of over forty years in the field of in site repair of heavy equipments, we have executed the process and technique of crack repair in cast iron, aluminium casting and bronze heavy equipments by Metal lock and Metal stitching. We use pneumatic light-weight tools and expertise of our technicians to successfully undertake crack repair in all types of heavy equipments manufactured out of casting. The repair of broken casting by metal stitching and metal locking process is a cold method of repair which is now acclaimed all over the world including sectors like aviation, defence and the industries manufacturing critical equipments. We undertake crack repair of steel, aluminium, bronze, cast iron, cast steel components.
We have experience of undertaking crack repair where the repairs by welding process fail and rather further damage the casting. This is done by removing the piece of damage/ weak casting and replacing it by new cast piece having the superior or same metallurgical properties. All the repairs undertaken by us are guaranteed for satisfactory performance.
We have a team of highly experienced technicians for the shipping industry. Our technicians have valid seaman book and fly out to any destination in the world in a short notice.
Recommendation for repair of crack by metal stitching and metal locking for following equipments:-
· All the cracks irrespective of the length and width in cast iron, cast steel, aluminium and bronze can be repaired successfully by metal stitching, metal locking and metal surgery process.
· Damaged blocks, cylinder heads, cylinder liners, aluminium pistons, turbocharger casings.
· All fractures developed in large and heavy equipments due to excessive stress, ageing or accidents can be repaired by metal lock and metal stitching.
· Threaded holes and normal drilled holes damaged due to accident can be metal stitched.
· Repair of broken lugs and studs
· Repair of wind mill, heavy pillars, casings by metal lock and metal stitching.
Our technicians visit your site.
The main advantage of repair of damage casting or crack is that our technicians are available 24 x 7 and can reach your site in no time to execute the repair by metal stitching and metal lock process.
The light-weight pneumatic tools are carried by our engineers to the site along with consumables to attend the damage. In most of the cases, there is no requirement of dis assembly of the equipment hence the repairs are executed in short time duration and damage equipment can be put back into operation in minimum time with guarantee.
With more than 40 years of experience in the field of repairs, we understand the importance of successful repair and our technicians are trained accordingly.The training to our technicians on job is given in our in house school based near New Delhi this gives us confidence and we extend guarantee for the period of 12 months from the date of execution of repair for satisfactory performance.
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching Process |
Materials Stitched | Metals |
Damage of cast iron, aluminium and bronze equipment cause heavy losses to the owners. The repair of crack in cast iron heavy equipments is not successful by welding process and in most of the cases results to rejection of the equipment and heavy losses. With the introduction of crack repair technology i.e. metal stitching and metal locking, it is now possible to undertake damage cast iron repair by metal stitching and metal locking process.
A cold process no heat is generated and in most of the cases no machining is required. The repair of crack in damaged cast iron engine block, compressor casing, turbocharger casing, cylinder liners is successfully undertaken with guarantee.
Product Details:
Mode Of Repairing | Cast iron casting, aluminium casting, bronze casting components |
Problem / Issue | repair of crack and damage casting |
Usage/Application | Casting repair |
Number Of Units | Standard |
Shutter Size | Standard |
Shutter Type | Standard |
Casting Repair is done by Casting Repair By Metal Locking and Metal Stitching process.
Product Details:
Engine Type | Gas, Diesel |
Industry Served | Cement Plant, Power Plant, Marine Sector and heavy components |
Certification | ISO 9001 |
Services Include | Motor Frames, Pump Casings, Cylinder Heads |
Services Charge | Yes |
Technique | Metal Stitching of Engine Block |
Usage/Application | Industries |
Materials Stitched | Metals |
Service Location | Onsite |
Product Details:
Certification | ISO 9001 |
Issue/Problem | All issues |
Services Charge | Yes |
Usage/Application | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Technique | Metal Stitching and Metal Locking |
Materials Stitched | Metals |
Product Details:
Industry Served | Marine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant |
Certification | ISO 9001 |
Services Include | Metal Stitching |
Services Charge | Yes |
Technique | Metal Stitching Process |
Materials Stitched | Metals |
Repairing cast iron components has become easy now by introduction of metal stitching and metal locking process. There is no requirement of repairing crack in the cast iron component by welding process which generates excessive heat and in some cases loses the original profile. RA Power Solutions Pvt. Ltd. undertakes repair of crack or damage cast iron component by a cold process metal lock, metal stitching and metal surgery. The execution of crack repair by experienced technicians, use of special alloy lock and keys and the process followed for repair is of great importance in successful repair of damage and crack components. With the experience of more than 41 years in the field of cast iron crack repair, we can claim successful repair of damage casting or cracked castings in 99% of cases.
All the jobs executed by us of crack repair by metal lock, metal stitching and metal surgery are guaranteed for satisfactory performance.
RA Power Solutions is capable to execute the repair even while the sailing of the vessel.
We extend metal stitching services all over the world including countries like Singapore, Malaysia, Colombia, Indonesia, Hong Kong, Spain, Netherlands, Dubai, Portugal, Estonia, Morocco, Belgium, Vietnam, Canada.