R. A. Power Solutions Private Limited
R. A. Power Solutions Private Limited
Sector 49, Gurgaon, Haryana
GST No. 06AADCR3779H1Z4
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Metal Stitching

R.A. Power Solutions Private Limited undertakes crack repair and damage casting repair by latest technology and process named as metal stitching/metal locking/metal surgery. All repairs are executed with guarantee.On site Metal stitching and metal locking is a precise mechanical method of making permanent repairs to broken casting and machine parts.

6 MW Cracked Engine Block Service

6 MW Cracked Engine Block Service
  • 6 MW Cracked Engine Block Service
  • 6 MW Cracked Engine Block Service
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Approx. Price: Rs 2 Lakh / onwardsGet Latest Price

Product Details:

Usage/ApplicationIndustrial
DimensionStandard
Automation GradeAutomatic
Packaging TypeStandard
WeightStandard
CapacityStandard

We are offering 6 MW Cracked Engine Block Service to our highly valued clients. Preformed locks of high tensile alloy are inserted in to the slot. These locks are peened into the slots, one on top of the other, to a depth limited by the casting thickness and determined by the strength required. Our services are easily available at a very low market prices.
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Crack Repair Turbocharger

Crack Repair Turbocharger
  • Crack Repair Turbocharger
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Approx. Price: Rs 10 Lakh / OunceGet Latest Price

Product Details:

DimensionStandard
ColorStandard
Max SpeedStandard
ThicknessStandard
DesignStandard
DiameterStandard
CapacityStandard
WeightStandard

The damaged turbo charger casing or the turbo charger casing which gets broken in to pieces in an accident can be repaired by metal stitching and metal locking process.
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Turbine Casing Repair

Turbine Casing Repair
  • Turbine Casing Repair
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Approx. Price: Rs 10 Lakh / UnitGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching Process

Our Company has gained a good market reputation in providing turbine casing repair which is considered to be critical. We undertake crack detection test of turbine casing and execute repairs by metal locking and metal stitching process.
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Cast Iron Crack Repair

Cast Iron Crack Repair
  • Cast Iron Crack Repair
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Product Details:

Location TypeMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
Site LocationOn Site
Industry ServedMetal Industry
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching of Engine Block
Materials StitchedMetals
Service ChargesYes
Model Name/NumberAll
IndustryAll

Cast iron crack repair is undertaken by RA Power Solutions following the cold process of metal lock and metal stitching. This is the proven method of cast iron crack repair. We regularly undertake damage casting repair and crack repair of various components like engine block, cylinder heads, cylinder liners, turbine casing and various heavy parts used in industries and shipping companies. The cast iron crack repair and repair of damaged casting can also be undertaken on board the vessel. All our technicians have valid CDC and can sail.

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Crack Repair By Metal Lock, Metal Stitching, Metal Surgery

Crack Repair By Metal Lock, Metal Stitching, Metal Surgery
  • Crack Repair By Metal Lock, Metal Stitching, Metal Surgery
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Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching Process
Materials StitchedMetals

Crack Repair by Metal Lock, Metal stitching, Metal surgery is the most successful process for repair of crack in grey cast iron, aluminium or bronze. We use keys and locks of high-quality alloy and after repairs the life of damaged components increases. Dont replace the crack or damage components get the crack repair done by metal lock and metal stitching process.

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Repair By Metal Locking Of Lower Crankcase

Repair By Metal Locking Of Lower Crankcase
  • Repair By Metal Locking Of Lower Crankcase
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Product Details:

Type Of MachineMetal Locking of Lower Crankcase
Type Of ServiceMetal Locking of Lower Crankcase
Type Of IndustryMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
Mode Of Repairingonsite
Location/Cityall over the world
Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludePump Casings, Cylinder Heads, Motor Frames
Service LocationOnsite
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals
Service ProvidedMetal Locking of Lower Crankcase
Provide On-Site ServiceYes
Provide AMCYes
DesignStandard
WeightStandard

In case of development of crack or broken casting of lower crank case, Entablature, cylinder heads and cast iron parts we undertake crack repair by cold process called metal locking and metal stitching.

The broken casting is replaced by new casting of engine block which is generally of cast iron and is metal stitched and metal locked. The crack repair of engine block, cylinder heads, Turbocharger casing and all cast iron components of Diesel engine are repaired by metal locking and metal stitching process and are guaranteed for satisfactory performance.  The broken casting repair and crack repair of engine parts is done onsite and there is no need of disassembly of the engine. RA Power Solutions is the only company which can undertake repair of crack in cast iron casting while sailing of the vessel and have four decades of experience in metal stitching and metal locking.
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Crack Repair Of LP Casing By Metal Lock

Crack Repair Of LP Casing By Metal Lock
  • Crack Repair Of LP Casing By Metal Lock
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Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Locking
Materials StitchedMetals
Service ChargesYes

The LP casing developed crack having the length of 44 inches. RA Power Solutions undertook the crack repair of LP casing by the cold process metal lock/metal stitching/metal surgery. The crack area after repair was subject to leak and pressure test and no leakage was observed. The photograph shows the cracked area repaired.

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Metal Stitching Service

Metal Stitching Service
  • Metal Stitching Service
  • Metal Stitching Service
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Approx. Price: Rs 50,000 / onwardsGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services Includemetal stitching
Services ChargeYes
TechniqueMetal stitching
Materials StitchedMetals
TypeMetal stitching service
UsageMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant

Metal stitching is a precise mechanical method of making permanent repairs to broken casting and machine parts.

No heat is used in metal stitching process, thus no stresses are introduced and no post-repair machining is necessary to correct misalignment and warpage. Since there is no heat, metal locking repairs can be made in restricted areas where flames or welding arc is prohibited Repairs are done on location in the plant, without the necessity of major dis-assembly.
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Metal Stitching of Engine Block

Metal Stitching of Engine Block
  • Metal Stitching of Engine Block
  • Metal Stitching of Engine Block
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Approx. Price: Rs 50,000 / onwardsGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
Services IncludeMetal stitching
Services ChargeYes
TechniqueMetal Stitching engine blocks
WeightStandard
LengthStandard
UsageMetal stitching

We are undertaking metal stitching for our esteemed clients based in domestic and international market. We carry out the repair in cold process therefore; no distortion or thermal stress is induced. We also import metal stitching “locks", master-locks" and "plugs from U.K.

 

The advantage of metal stitching:

 

  • No head stresses are induced
  • No distortion occurs
  • At many instances machining is not required
  • Reduces downtime
  • Gas / Liquid proof repair.
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Casting Metal Locking

Casting Metal Locking
  • Casting Metal Locking
  • Casting Metal Locking
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Approx. Price: Rs 60,000 / UnitGet Latest Price

Product Details:

Technology AvailableMetal Locking
ProcessesCasting Metal Locking
Grinding Machine AvailableCasting Metal Locking
Industries ServedAll
Area Of GrindingStandard
Inner DiameterStandard
Face WidthStandard

RA Power Solutions undertake repair by metal locking process having a thickness of even 5 mm.

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Onsite Metal Locking

Onsite Metal Locking
  • Onsite Metal Locking
  • Onsite Metal Locking
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Approx. Price: Rs 60,000 / onwardsGet Latest Price

Product Details:

Technology AvailableOnsite metal locking
Type Of Grinding MachineOnsite Metal Locking
Area Of GrindingStandard
Inner DiameterStandard
Face WidthStandard
Crankshaft Engine TypeOnsite Metal Locking

Onsite Metal Locking with imported metal locks from UK is done.

 

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Crack Repair Turbocharger

Crack Repair Turbocharger
  • Crack Repair Turbocharger
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Approx. Price: Rs 10 Lakh / OunceGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals

Our experienced team has been helping customers by repairing crack in turbo charger casing which in most of cases is of cast iron.  We initially undertake crack detection test by MPI or ultrasound to find out the exact location, extent and length of the crack. The cracks are repair by metal locking and metal stitching process.We also use special chemicals in order to ensure that there is no leakage.

We also supply reconditioned turbo chargers of ABB and almost all makes and models with guarantee.
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Engine Block Repair

Engine Block Repair
  • Engine Block Repair
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Approx. Price: Rs 1 Lakh / UnitGet Latest Price

Product Details:

Engine TypeDiesel
CertificationISO 9001
Services ChargeYes
TechniqueMetal Stitching
Usage/ApplicationIndustries
Materials StitchedMetals

Engine block repair is done by metal locking, metal stitching and by line boring.

 

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Lower Crankcase Metal Locking Repairing Service

Lower Crankcase Metal Locking Repairing Service
  • Lower Crankcase Metal Locking Repairing Service
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Approx. Price: Rs 2 Lakh / UnitGet Latest Price

Product Details:

Service TypeInstallation & Repair
Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Number Of Items1
Specific Problem/Issuelocking & repairing
Service ChargesYes
Under WarrantyYes
TypeLocking & repairing service

RA Power Solutions are offering Lower Crankcase Metal Locking Repairing Service to our highly valued customers. Metal between each drilled hole is removed by ripping it away with pneumatic tools to form a slot. The stock thus removed is narrower than the drilled hole, thus forming a serrated opening. These services are easily available at a very low market prices.
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Metal Stitching of Castings

Metal Stitching of Castings
  • Metal Stitching of Castings
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Approx. Price: Rs 50,000 / onwardsGet Latest Price

Product Details:

CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals

On site Metal Stitching process is successful for repair of cracks developed in heavy engineering equipments in operation in power plants cement, chemicals,fertilizers etc.
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Metal Stitching of Cylinder Heads

Metal Stitching of Cylinder Heads
  • Metal Stitching of Cylinder Heads
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Approx. Price: Rs 50,000 / onwardsGet Latest Price

Product Details:

CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals

Our system holds expertise in providing the Metal Stitching of Cylinder Heads.
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Crack Repair By Metal Stitching

Crack Repair By Metal Stitching
  • Crack Repair By Metal Stitching
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Approx. Price: Rs 50,000 / onwardsGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Locking
Materials StitchedMetals

Crack Repair by Metal Stitching is a cold and to proven system. We do metal stitching of Turbocharger casing, forging presses and heavy castings.

 

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Metal Stitching of Engine Block Services

Metal Stitching of Engine Block Services
  • Metal Stitching of Engine Block Services
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Approx. Price: Rs 10 Lakh / OnwardsGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeEngine block repair
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals

We are offering Metal Stitching of Engine Block Services to our highly valued clients. No heat is used, thus no stresses are introduced and no post-repair machining is necessary to correct misalignment and warpage. Since there is no heat, metal locking repairs can be made in restricted areas where flames or welding arc is prohibited Repairs are done on location in the plant, without the necessity of major dis-assembly. These are easily available at market feasible prices.
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Repair Of Broken Casting

Repair Of Broken Casting
  • Repair Of Broken Casting
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Approx. Price: Rs 10 Lakh / UnitGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching and Metal Locking
Materials StitchedMetals

Repair of Broken Casting is done by metal stitching or metal locking system. We have expertise in metal locking of high capacity diesel engine crankcase and turbine casings.

 

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Engine Block Metal Stitching

Engine Block Metal Stitching
  • Engine Block Metal Stitching
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Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services IncludeMetal Stitching
Services ChargeYes
TechniqueMetal Stitching
Materials StitchedMetals

We can confidently say that crack and damaged engine block can best be repaired by metal stitching, metal locking and metal surgery process. Don’t use welding process for crack repair. With our experience of more than four decades, we strongly recommend repair of damaged or cracked engine block, turbine casing, cylinder head, cylinder liner by metal surgery, metal locking and metal stitching process. 

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Repair Of Cracked Engine Block

Repair Of Cracked Engine Block
  • Repair Of Cracked Engine Block
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Approx. Price: Rs 10 Lakh / UnitGet Latest Price

Product Details:

Industry ServedMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
CertificationISO 9001
Services ChargeYes
Usage/ApplicationMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
TechniqueMetal Stitching
Materials StitchedMetals

RA Power Solutions are associated in repairing cracks without welding. We have very high success rate to repair of cracked engine block. Most of the times our experienced engineers repair the cracked engine block without disassembly of the engine. The success rate of repair of crack by metal stitching and metal locking process is very high in comparison to welding process which is outdated develops heat resulting to development of multiple cracks
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Repair of Crankshaft Threads

Repair of Crankshaft Threads
  • Repair of Crankshaft Threads
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Product Details:

CertificationISO 9001
Services ChargeYes
TechniqueMetal Stitching Process
Usage/ApplicationMarine, Steel Plant, Cement Plant, Power Plant and Heavy Industrial Plant
Service LocationOnsite
Materials StitchedMetals

It is observed that threads on crankshaft for counter weight mounting get damage due to accidents. It is important that the threads are repaired and counter weights are mounted. The process of repair of damage threads by oversizing them is not right as it may cause disbalance of the crankshaft. RA Power Solutions has technology and process by which we undertake metal stitching and metal locking of damaged threads and put the insearts of the same pitch and specification, by this process of crankshaft threads repair there is no change in the weight of the crankshaft and there is no chance of disbalancing of the crankshaft.

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Reach Us
Raj Shahani (Managing Director)
R. A. Power Solutions Private Limited
Corporate address: Unit No. 411, 4th Floor, Unitech Arcadia, South City - 2
Sector 49, Gurgaon - 122018, Haryana, India


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